Understanding the manufacturing process helps you evaluate quality and understand why certain specifications matter.
The process begins with continuous glass fiber rovings — bundles of thousands of individual glass filaments drawn from molten glass. The linear density (tex value) of each roving bundle directly determines the final fabric weight (g/m²). For example:
A roving of 2400 tex (2,400 grams per 1,000 meters) woven at standard spacing will yield a fabric around 800 g/m²
Higher tex rovings produce heavier fabrics; tighter spacing increases density

Rovings are loaded onto a loom and interlaced in the warp (lengthwise) and weft (crosswise) directions. The two main weave structures are:
| Weave | Characteristics |
|---|---|
| Plain weave | Alternating over-under pattern. Better dimensional stability, more affordable, slightly rougher surface. Standard choice for most structural applications. |
| Twill weave | Each roving passes over two or more before going under. Better drapability over curved molds, smoother surface finish. Preferred for boat hulls and complex geometries. |

Rolls are trimmed to specified widths (ranging from 10 mm to 3,000 mm in customized production), wound to standard lengths, and individually packed in polyethylene or polyester bags to prevent moisture absorption during transit and storage.
